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Manufacturing Process

From tech pack to export carton.

A transparent, eight-stage workflow with quality checkpoints at every step — engineered for consistency across thousands of units.

1. Design & tech pack

We translate your concept, sketches or reference samples into a factory-ready tech pack with measurements, materials, trims and construction notes.

2. Pattern & sampling

Master patterns are digitised and graded; our sample room produces development and pre-production samples for your approval before bulk begins.

3. Fabric & sourcing

We source certified fabrics and trims — organic, recycled and performance options — with lab-tested GSM, shrinkage and colour-fastness.

4. Cutting

Automated and manual cutting maximises fabric yield while holding tight tolerances across every size in the ratio.

5. Printing & embellishment

Sublimation, screen, DTG, embroidery and puff — colour-matched to Pantone and cured for wash durability.

6. Stitching

Dedicated lines run flatlock, coverstitch and lockstitch operations with in-line quality checkpoints at every station.

7. Quality control

Every order passes AQL 2.5 inspection — measurements, seams, print and finishing — before it is cleared for packing.

8. Packing & export

Poly-bagging, labelling, cartonisation and export documentation — delivered FOB, CIF or DDP to your destination port.

Frequently asked questions

  • Sampling is typically 7–14 days and bulk production 25–40 days after sample approval, depending on quantity, fabrication and decoration.

Inside Our Facility

See how it's made.

Cutting, printing, sublimation, stitching, quality control and export — a vertically integrated factory built for export-grade consistency.

Design & Tech Pack — Arlen Industries manufacturing Design & Tech Pack
Design & Tech Pack Concept to specification
Pattern & Sampling
Pattern & Sampling Precision fit development
Fabric & Sourcing
Fabric & Sourcing Certified material selection
Cutting
Cutting Optimised, low-waste cutting
Printing & Embellishment
Printing & Embellishment Sublimation, screen, DTG, puff
Stitching
Stitching Skilled cut-and-sew lines
Quality Control
Quality Control AQL-audited inspection
Packing & Export
Packing & Export Export-ready worldwide

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your next collection.